A Sensing System is More than its Electronics: Towards addressing environmental challenges on outdoor data collection platforms

In-situ environmental sensing has driven significant advancements in energy-efficient, accurate, and modular sensing platforms. However, less attention has been given to improving their resilience to harsh outdoor conditions. Electrical components in these platforms are sensitive to heat, moisture, and physical stress, making enclosure design a critical but often overlooked factor in long-term deployment. In this paper, we present a scientific approach to developing a robust, cost-effective enclosure for an open-source outdoor sensing platform. We explore iterative design processes using widely available materials—PLA and PVC—and evaluate their durability, waterproofing, and ease of assembly in both lab and field conditions. By open-sourcing our designs, we aim to highlight the need for greater focus on enclosure robustness as a key challenge in environmental sensing research.

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Stephen Taylor, Fayza Elshafie, David Fisher, Michael Gonzalez, Benny La, Yaman Sangar, Elliot Snyder, Pat Pannuto